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Intelligent Manufacturing for High Quality
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Deep Hardware-Software Integration
Achieve efficient integration of Enterprise Resource Planning (ERP), Product Lifecycle Management (PLM) and Manufacturing Execution System (MES), break down information silos, and build a fully interconnected enterprise IT platform with end-to-end information and data flows and deep horizontal and vertical integration. -
World-Class Smart Factory
Focusing on the full lifecycle of independently controllable advanced computing equipment—including development, process engineering, manufacturing, testing and service—we systematically design the smart factory and establish virtual simulation models of production processes and workshops, together with network-architecture information models. -
Intelligent Manufacturing Demonstration Benchmark
Raise the digital, networked and intelligent level of the full product lifecycle, and build a demonstration smart factory for advanced computing equipment. -
Deliver High-Quality Products
Provide a solid foundation for new infrastructure.
Intelligent Manufacturing Builds First-Class Quality
Following Sugon's "intelligent, green, lean and integrated" idea, the smart factory safeguards high quality.
- Core Intelligent Equipment
- Smart Warehousing and Logistics
- Digital Twin Model
- Information Interconnection
- Industrial Big Data Platform
Sugon Smart Manufacturing Base
The Sugon smart manufacturing base comprises automated assembly, automated packaging, high-bay warehousing, intelligent logistics and IT modules.
The base applies digital design, virtual simulation, flexible manufacturing, intelligent logistics and high-bay warehousing to realize a new model of flexible, intelligent production for server manufacturers.
- Production efficiency up 25.3%
- Operating costs down 33.3%
- Product upgrade cycle shortened by 33.3%
- Product defect rate down 20%
- Energy consumption per unit of output down 31.9%
Core Equipment for Intelligent Manufacturing
By researching and developing collaborative production with intelligent robot assembly cells, intelligent force-sensing control, error-proof intelligent assembly, intelligent industrial vision, intelligent burn-in, and intelligent product inspection and quality control, we build intelligent server production lines, strengthen quality control in manufacturing, establish end-to-end process traceability, and enable real-time data acquisition, monitoring and intelligent adjustment. Product technology is fully independently controllable, supporting the company's intelligent transformation.
Orion I High-End Complete-Machine Intelligent Manufacturing Line
Orion II High-End Complete-Machine Intelligent Manufacturing Line
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Delphinus Liquid-Cooled Complete-Machine Intelligent Manufacturing Line
Enabling industry-leading liquid-cooled server manufacturing.
Liquid-cooled servers use advanced immersion phase-change cooling. Compared with traditional air cooling, heat-dissipation efficiency can increase several-fold, energy consumption falls by about 30%, and data-center PUE can drop below 1.04. -
Vega I Intelligent Hard-Drive Assembly Equipment
Hard drives are a key server component and among the most heavily used parts.
Manual assembly of drives into drive cages is unstable, easily scratches platters, requires multiple people and consumes substantial labor. Vega I automates assembly between drives and cages, raising productivity, lowering the defect rate and improving product quality. -
Sirius I Intelligent Memory Test Equipment
Memory is a critical server component and directly affects product quality.
Memory is used in very large volumes and is typically sampled by manual inspection. Sirius I replaces manual work with robots and uses advanced AI algorithms for signal-level memory testing. It is simple to operate, reliable and easy to maintain, ensuring memory quality.
